Jumat, 20 September 2013

Free Lincoln Installation and Troubleshooting Manual - ORMAC Industrial

Installation and Troubleshooting Manual Lincoln Automatic Lubrication Systems One Lincoln Way, St. Louis, MO 63120 (314) 679-4200, Fax (314) 679-4359 Table of Contents MACHINE SURVEY ..............................................................................................................................3 COMPONENT LOCATION........................................................................................................................................ 3 PUMPS................................................................................................................................................................. 3 LUBRICANT METERING DEVICES............................................................................................................................. 3 SUPPLY AND FEED LINES...................................................................................................................................... 3 COMBINING OUTPUT OF MULTIPLE METERING DEVICES TO ONE BEARING.......................4 CENTRO-MATIC INJECTORS .................................................................................................................................. 4 Side Adjustment Injectors:........................................................................................................................... 4 SL-32, SL-33, SL-42 & SL-43...................................................................................................................... 4 Top Adjusting Injector types: ....................................................................................................................... 4 SL-11 Injectors ............................................................................................................................................. 4 Modular Lube UV Divider Valves ................................................................................................................ 5 Quicklub Divider Valves............................................................................................................................... 5 SUPPLY LINE SELECTION .................................................................................................................6 SUPPLY LINE MATERIALS...................................................................................................................................... 6 TUBING ................................................................................................................................................................ 6 PIPE .................................................................................................................................................................... 7 HOSE................................................................................................................................................................... 7 SUPPLY LINE LAYOUT .......................................................................................................................7 GUIDELINES FOR LOW PRESSURE OIL SYSTEMS: .................................................................................................. 7 GUIDELINES FOR HIGH PRESSURE GREASE SYSTEMS: .......................................................................................... 8 SYSTEM START-UP AND TROUBLE SHOOTING...........................................................................8 INITIAL START-UP – CENTRO-MATIC SYSTEMS ...................................................................................................... 8 Fine Tune Outputs ....................................................................................................................................... 8 INITIAL START-UP – MODULAR LUBE AND QUICKLUB PROGRESSIVE SYSTEMS........................................................ 9 TROUBLE SHOOTING – CENTRO-MATIC SYSTEMS ..................................................................10 TROUBLE SHOOTING – QUICKLUB PROGRESSIVE SYSTEMS...............................................12 TROUBLE SHOOTING - MODULAR LUBE SYSTEMS..................................................................13

Machine Survey It is recommended that in the process of developing the lube system, a survey of the machine is made, and a schedule of lubrication points is created. This schedule should include the location of the bearing or lube point, the bearing size, 8-Hour lube requirement, and the measuring devices to use at each point. It may also be desirable to add an area for any remarks for each lube point and note any special considerations, which must be made for that particular point. This schedule will help in further development of the automatic lubrication system.

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