Automated Lubrication System
Operator Instructions
Kobelco
SK170LC, SK210LC, SK260LC,
SK295LC, SK350LC, SK485LC and
ED195 Blade Runner Excavators
(Includes Long Reach Models)
Contents
Introduction 3
Bill of Material 4
Component Appendix 5 - 9
System Operation 10
Valve Operation 11 - 12
System Schematic (Overview) 13-14
Pump and Valve Detail 15-20
Pump Programming 21-25
System Start-up 26
System Inspection 27
Troubleshooting 28 – 30
2
Thank you for purchasing the Quicklub® On Board Grease System for your Kobelco
Excavator. The system has been designed to increase the component life and overall
productivity of your equipment, while reducing labor costs related to the traditional method of
point-by-point manual lubrication.
The system consists of the Quicklub® progressive metering valves that positively displace and
meter precise amounts up to N.L.G.I. #2 shop grease down to -13°F temperature. Grease is
distributed to each connected point through high-pressure tube and hose.
This Quicklub® kit is designed to work with your Kobelco Excavator. This is a fully automated
lubrication system utilizing a 24 volt DC heavy duty electric pump with integrated timer that
dispenses lubricant to the progressive metering valves at timed intervals. The lubricant is
pumped to the primary metering valve, which distributes it to secondary metering valves in
specific zones of service. The secondary metering valves deliver measured amounts of
lubricant proportional to each lube point in its zone.
Bill of Material
Part
Number Description
K644408271 Quicklub 203 Pump, 24vdc
K519343394 Proximity Switch
K644340056 Red Cab Switch 24vdc
K304196191 Adapter
217-1061 Street Elbow, 1/8"
429615A1 Closure Plug
429332A1 Valve, SSV6
432870A1 Valve, SSV10
700714008 Outlet Fitting w/Check
429352A1 Inlet Fitting
87298385 Hose Stud Elbow
K272401 Hose Stud Straight
87298387 Threaded Sleeve
K20028 45 degree elbow
219-82 90 degree elbow
K600268772 Pump Element, 7mm
K244884 Outlet fitting w/o Check
K252717 Hose
K90471 Fitting Assy
K91048 Elbow
K239857 Outlet w/check
K404225812 Ferrule
42935A1 Hose Coupling
429349A1 Swivel Fitting
K5050C Zerk Fitting
429614A1 Valve, SSV12
429617A1 Valve, SSV8
B96370 Grease Fitting
K241082 Fuse, 8 amp
K241053 Fuse Holder 8 amp
K226141055 Adapter
K270864 Pressure Relief Valve
K10181 Adapter
K87918 Inlet Section
K87919 UV Intermediate Section
K87920 UV End Section
K882052 UV Valve 05T
K882403 UV Valve 40S CIP
K250290 Tie Rod
KLZ00115 Excavator Guard 60"
KLZ00307 Slag Valve Cover Guard
Get The File | Download here | PDF Manual
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